3BSE013208R1 ABB TB820V2 Modulebus Cluster Modem

3BSE013208R1 ABB TB820V2 Modulebus Cluster Modem

3BSE013208R1 is an ABB TB820V2 ModuleBus modem for optical S800 I/O cluster communication and local I/O distribution.
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Description

3BSE013208R1 is the ABB TB820V2 ModuleBus Cluster Modem, part of the S800 I/O communication interface range.

 

The TB820V2 provides an interface between the electrical ModuleBus used by local S800 I/O modules and the optical ModuleBus used to distribute I/O clusters. The electrical and optical sides are logically part of the same ModuleBus, allowing the I/O architecture to be extended beyond a single local group. ABB specifies support for up to 12 I/O modules on the electrical ModuleBus and up to 7 I/O clusters on the optical ModuleBus.

 

This makes the TB820V2 particularly relevant when an S800 I/O station needs local optical distribution or more I/O capacity than can be accommodated on one electrical ModuleBus segment.

 

Installation diagram of industrial PLC for electrical automation.jpg

 

 

Identification & Ordering Information

 

 

Item Details
Brand ABB
Product Family S800 I/O
Model TB820V2
Article Number 3BSE013208R1
Product Type ModuleBus Cluster Modem
Communication Interface Electrical + Optical ModuleBus
Communication Protocol ModuleBus
Device Role Slave
Redundancy Non-redundant
Line Redundancy No
Module Redundancy No
Hot Swap No
HI Controller Use No

 

ABB's current product selector identifies 3BSE013208R1 as the TB820V2 article number and specifies the device as a ModuleBus slave without line or module redundancy.

 

ModuleBus Communication Architecture

 

The TB820V2 is more than a generic communication modem. Its purpose is to provide the optical cluster interface for S800 I/O ModuleBus.

 

On the local side, the device connects to S800 I/O modules through the electrical ModuleBus. On the optical side, it provides two fiber-optic ports for the optical ModuleBus.

 

According to ABB:

 

  • Up to 12 I/O modules can be connected to the electrical ModuleBus.
  • Up to 7 I/O clusters can be connected through the optical ModuleBus.
  • The optical interface is intended for local distribution of I/O clusters.
  • It is also useful where an I/O station requires more than 12 I/O modules.

 

The TB820V2 also includes supervisory functions for the ModuleBus and power supply, together with an isolated power supply for connected I/O modules.

 

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Optical ModuleBus Features

 

The optical side is one of the defining characteristics of TB820V2.

 

Feature TB820V2
Optical ModuleBus Ports 2
Maximum Optical I/O Clusters 7
Optical Wavelength 650 nm
Local POF Cable Length Up to 15 m
Local HCS Cable Length Up to 200 m
Electrical ModuleBus Capacity Up to 12 I/O modules

 

ABB's current product catalog specifies a maximum of seven optical I/O clusters and a 650 nm optical wavelength. For local optical connections, ABB lists maximum cable lengths of 15 m for Plastic Optical Fiber (POF) and 200 m for Hard Clad Silica (HCS).

 

The TB820V2 therefore fits applications where I/O clusters need to be distributed locally rather than all installed directly beside the main controller/interface.

 

Electrical & Power Characteristics

 

Parameter Specification
Power Input 24 V DC
Input Voltage Range 19.2–30 V DC
Typical 24 V Consumption 100 mA
Input Power Fuse 2 AF
Power Dissipation 6 W
ModuleBus 24 V Output Max. 1.4 A
ModuleBus 5 V Output Max. 1.5 A
Power Supply Monitoring Supported
Rated Insulation Voltage 50 V
Dielectric Test Voltage 500 V AC

 

ABB's System 800xA product catalog provides these electrical values specifically for article number 3BSE013208R1.

 

Mechanical Data

 

Parameter Specification
Width 58 mm
Height 170 mm
Depth 122 mm
Weight Approx. 0.3 kg
Protection Class IP20

 

The 170 mm height includes the module latch according to ABB's current product selector.

 

Schematic diagram of a simple automated PLC.jpg
 
 

Environmental Conditions

 

Parameter Specification
Operating Temperature 0 to +55 °C
Maximum Ambient Temperature, Vertical Mounting +40 °C
Storage Temperature -40 to +70 °C
Relative Humidity 5–95%, non-condensing
Pollution Degree 2
Corrosion Protection ISA-S71.04 G3
Protection Class IP20

 

ABB notes that approvals are issued for an operating temperature range of +5 to +55 °C, while the product data lists 0 to +55 °C operating temperature. Vertical mounting has a lower maximum ambient temperature of 40 °C.

 

Cluster Selection

 

TB820V2/TB820 uses a rotary switch to select the cluster number from 1 to 7 on the optical ModuleBus. This corresponds with the maximum of seven I/O clusters supported on the optical side.

 

This feature is particularly useful when several distributed S800 I/O clusters are connected through the optical ModuleBus and each cluster needs its own identification within the architecture.

 

Included Items

 

ABB's earlier System 800xA catalog identifies TB820V2 3BSE013208R1 as a non-redundant optical cluster modem and specifies that the package includes:

 

  • 1 × Power Supply Connector
  • 1 × TB807 ModuleBus Terminator

 

The TB807 is therefore worth retaining as a related accessory/reference when customers are checking the original TB820V2 assembly.

 

TB820V2 Compared with Related ModuleBus Interfaces

 

The following products are more useful as related products than generic ABB communication modules:

 

Model Article Number Main Function
TB820V2 3BSE013208R1 Optical ModuleBus Cluster Modem
TB840A 3BSE037760R1 Redundant Optical ModuleBus Cluster Modem
TB825 3BSE036634R1 Optical Media Converter
TB826 3BSE061637R1 Long-range Optical Media Converter
TB842 3BSE022464R1 ModuleBus Optical Port

 

The distinction is useful for procurement: TB820V2 and TB840A are cluster modem products, whereas TB825/TB826 are primarily optical media converters and TB842 serves as a ModuleBus optical port. ABB's current catalog separates these functions clearly.

 

For internal linking, I would prioritize TB840A, TB825, TB826 and TB842 only when those product pages actually exist on your site.

 

Where TB820V2 Fits in the S800 I/O System

 

A simple way to understand the product relationship is:

 

S800 I/O → Communication Interfaces → ModuleBus → TB820V2 → Optical I/O Cluster Distribution

 

The TB820V2 does not function as an ordinary I/O channel module. Its role is to provide the communication path between the local electrical ModuleBus and distributed optical ModuleBus clusters.

 

That distinction is important for customers searching for 3BSE013208R1 because searches for "S800 I/O module" can otherwise lead to individual DI, DO, AI or AO modules rather than the communication interface they actually need.

 

Alternative Names

 

 

3BSE013208R1
ABB 3BSE013208R1
TB820V2
ABB TB820V2
TB820V2 ModuleBus Modem
TB820V2 ModuleBus Cluster Modem
ModuleBus Cluster Modem
ABB ModuleBus Cluster Modem
S800 I/O ModuleBus Modem
S800 I/O Communication Interface
Optical ModuleBus Modem
Optical Cluster Modem
ModuleBus Optical Cluster Interface

 

FAQ

 

What is 3BSE013208R1?
3BSE013208R1 is the ABB article number for the TB820V2 ModuleBus Cluster Modem used with the S800 I/O system.

 

What does the TB820V2 do?
TB820V2 provides an electrical-to-optical interface for the S800 I/O ModuleBus, allowing local I/O modules and distributed optical I/O clusters to communicate through the same ModuleBus architecture.

 

How many I/O modules can be connected to the electrical ModuleBus?
ABB specifies a maximum of 12 I/O modules on the electrical ModuleBus.

 

How many clusters can TB820V2 support?
Up to 7 I/O clusters can be connected through the optical ModuleBus.

 

Does TB820V2 support redundant operation?
No. ABB identifies TB820V2 as a non-redundant module. The redundant cluster modem in the same product group is TB840A.

 

What is the power supply for 3BSE013208R1?
The TB820V2 uses a 24 V DC power input, with an allowable input range of 19.2–30 V DC.

 

What fiber connection does TB820V2 use?
The TB820V2 provides two optical ModuleBus ports. ABB specifies support for local Plastic Optical Fiber (POF) and Hard Clad Silica (HCS) connections.

 

Is TB820V2 an S800 I/O input or output module?
No. It is a communication interface / ModuleBus cluster modem, rather than a conventional digital or analog I/O module.

 

What is the difference between TB820V2 and TB840A?
TB820V2 is the non-redundant optical ModuleBus cluster modem, while TB840A provides 1+1 redundant operation.

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